Eddie Bauer was boiling when Stan accused him of selling a bent
driveshaft. It was up to Gus to straighten it out.
"Hey, buddy! Are the drive-shaft
expert?" The gruff, angry voice boomed through the Model Garage.
Gus Wilson spun around to face a tall,
heavy-set man wearing a grim expression.
"Your name Hicks?" the man barked.
"Stan Hicks?"
Gus deliberately took his time. "My
name is Wilson," he finally said. "Stan is my assistant. What can we do for
you?"
"Your assistant has a big mouth," the
stranger growled. "I want to tell him to keep it shut. Where is he?"
Gus fought to control his temper. "I
think you'd better explain just . . ."
"I've got nothing to explain!" the man
cut Gus off. "But Hicks sure does. Like why he tells my customers that I
sell bad parts?" Almost as an afterthought, he said, "I'm Eddie Bauer - of
Eddie's Auto Parts."
"And I'm Stan Hicks," said Stan, as he
peered cautiously around the office doorway. "I heard you, but I don't
understand . . ."
Bauer's left arm shot out and
propelled his index finger to within an inch of Stan's nose. "All my parts
are top quality," he roared. "I've never sold a bent drive shaft in my
life."
Stan just gawked at Bauer.
Bauer kept his finger wagging at Stan.
"You told Chip Sherman that the replacement drive shaft I sold him for
his '61 Chevy was bent. That's an outright lie."
Stan's bewildered look melted into a
sheepish grin. "I . . . uh . . . I told him the shaft was probably bent, but
. . ."
"That shaft is straight as an arrow!"
interrupted Bauer.
"No, sir!" said Stan emphatically. "At
highway speeds the car shakes like a cement mixer. I traced the vibration to
the drive train, and then pinpointed the drive shaft. A slight bend
could make . . ."
"Impossible!" blurted Bauer.
"Stop it - stop it - both of you,"
said Gus. "Stan is a good mechanic," he said to Bauer, "and if he says the
drive shaft is causing the vibration, I believe him.
However" - Gus paused to choose his
words carefully - "his diagnosis of a bent shaft may be . . . uh . . .
premature."
"A fine way to run a business," Bauer
growled, "making guesses that ruin other people's reputations."
Gus nodded gravely. "I see your point,
Mr. Bauer, but I also accept Stan's appraisal of the trouble."
Stan and Bauer glowered at each other
while Gus continued talking. "Under the circumstances, I think the Model
Garage should take another look at the driveshaft. Agreed?"
The '61 Chevy hardtop rolled to a stop
on oversize "mag" wheels, its twin straight-through exhausts rumbling
mightily.
"Zero to 60 in about six seconds?"
asked Gus.
"Closer to five seconds flat," said
Chip Sherman with a triumphant smile. "There's 480 horses up front, and a
4.4:1 ratio out back."
Eddie Bauer arrived in his panel truck
a few moments later, greeted Chip warmly and threw a sharp nod and a grunt
toward Gus and Stan.
"I suggest," said Gus to Stan, "that
you briefly run through the tests that you made earlier."
"Okay," said Stan grudgingly, "we'll
start with the road test - specifically, coasting with the engine idling.
That will show that the vibration is either in the drive train or the
running gear."
"Great," said Bauer. "Start proving."
The other three were inside the Chevy,
and Gus was hanging a "back in 30 minutes" sign on the garage door,
when a strange convoy pulled up in front of the service bay; Trooper
Jerry Corcoran's state police cruiser followed by a '69 Lincoln
Continental sedan. A tall, distinguished-looking man stepped out of the
Lincoln and followed Jerry over to Gus.
"Gus, meet Judge Whitmore," said
Jerry. "The Judge has a problem - or, rather, his car seems to have a
problem."
"Perhaps I should explain,"
interrupted Whitmore. "My car insists on being a fugitive from justice and
not even the police garage mechanics have been able to correct its
evil behavior. Would you please examine it? I had planned to drive to a
law seminar at the State University this evening, but that's impossible
now."
Gus chomped down hard on his pipe
stem, thought for a moment, and then nodded. "Certainly, Your Honor," he
said. He walked over to Stan, in the driver's seat of Sherman's Chevy.
"You're on your own," he said. "I have to reform a criminally inclined
car - whatever that means. You get going, Stan."
"Light bulbs," the Judge said. "That's
the problem."
"Light bulbs?" asked Gus.
"Yes," said the Judge. "They
repeatedly burn out at unpredictable - and inopportune - times. This week
I've been stopped by three different police officers at night. Once for
driving without tail lights; once for driving without a license plate light;
and once for driving with only a single headlight."
Gus was smiling. "Fast–failing light
bulbs," he said, "are a classic symptom of a voltage regulator trouble. The
relatively high voltage output of an unregulated alternator - about 18
volts - sizzles the filaments in a very short time."
"No good, Gus," said Jerry. "Our boys
checked out the regulator and the alternator. Both are fine. But you're half
right - the problem is high voltage, but we don't have an inkling
why."
A few moments later, Gus was stooped
below the raised, massive hood, clipping the test leads of a voltmeter
across the alternator output terminals. He turned the carburetor idle
adjustment to produce an engine speed of about 1,500 r.p.m., and watched as
the voltmeter reading climbed to a steady 18 volts.
"No regulation at all," Gus muttered.
He unbolted the connector that joined
the cable from the alternator's field winding to the regulator. The voltage
reading didn't waver at all.
"The field winding is disconnected,"
he said, "yet there's obviously field current flowing to produce the output
voltage."
His practiced eye scanned the wiring
assembly connected to the alternator, and stopped at the molded-rubber
connector that joined the assembly to the alternator terminals.
On a hunch, he jiggled the connector.
Instantly, the voltage output dropped to zero. Gus squeezed the
connector slightly, and the voltage soared back up.
He smiled. "That connector," he said,
"is actually bypassing the voltage regulator.An internal short circuit is
connecting the field winding directly to the positive battery terminal,
making the alternator run at full tilt all the time."
"And my drive tonight?" asked the
Judge.
"No problem," said Gus. "I'll cut away
some of the connector's insulation, spread the shorting contacts apart, and
tape the works together. It's a temporary fix, but it'll hold together until
you can replace the wiring assembly."
Chip Sherman's Chevy was back, and
Stan was wheeling a portable jack under the rear bumper.
"There's vibration all right," Bauer
admitted to Gus, "but you and your assistant still have a lot of convincing
to do."
"Fine," said Gus, "and while we're
convincing you, we'll also eliminate that vibration."
Bauer's eyes narrowed. "Eliminate it?"
He added sarcastically, "Is your assistant going to hammer out the 'bend'?"
"Nope," said Gus. "My assistant, in
fact, owes you an apology."
"That's more like it," said Bauer.
"And you," said Gus, "owe him one. Now
Stan is going to prop the car up on blocks and remove the rear wheels
and brake drums."
"What for?" snapped Bauer.
"So when he runs the engine and
transmission at highway speeds," Gus answered, "we can be sure that the
drive shaft is the source of the vibration. I believe you when you say the
drive shaft isn't bent - but I'll bet it's slightly unbalanced at the rear
end."
"Unbalanced?" asked Chip.
"Uh-huh," said Gus. "One side of the
shaft is slightly heavy. A machinist would say that the runout is excessive.
As a result the shaft wobbles as it turns. And the car's high rear-end ratio
makes the shaft spin faster than in most cars, which accentuates the
vibration."
Bauer softened a little. "You're still
saying that I sold a faulty drive shaft," he said, "and I don't like it."
"Let's not say faulty," soothed Gus.
"Rather that the shaft is slightly out of specification."
"How are you going to eliminate the
shake?"
"By installing home-brew balance
weights," replied Gus. "It's like balancing a wheel."
With the Chevy solidly propped off the
ground, Stan started the engine.
"How fast, Gus?" he asked.
"Hit a speedometer reading of 50
m.p.h."
Gus looked underneath the quivering
car. "The drive shaft is wobbling like a go-go dancer." He reached for
a piece of chalk. "Now for the fix."
Gus carefully edged the chalk up
against the rear of the spinning shaft, until he felt barely touch. "I'm
marking the heavy side," he said. "It picks up the chalk mark, since
it sticks out a bit farther than the rest of the shaft . . . Okay, Stan,
kill the engine."
Gus rummaged through a parts shelf and
came up with a pair of screw-type hose clamps. "Here are our balance
weights," he said. He installed the clamps around the drive shaft,
spaced about an inch apart, and positioned so that their
screwheads were on the opposite side of the shaft from the chalk mark.
"The weight of the heads," he said,
"should counterbalance the excess shaft weight on the other side. Let's see
how it works."
Stan restarted the engine. The shaft
began to wobble - but not as severely.
"No good, huh?" asked Bauer.
"Now the clamp heads are overbalancing
the shaft runout," said Gus, "but we can fix that in a jiffy."
He loosened the clamps, and rotated
the heads away from each other through an angle of about 30 degrees.
"This dodge should do it. I'm changing
the effective weight distribution," he said, as he tightened the screws.
"Start her up, Stan."
The speedometer reading soared past
70, and the shaft spun true as a lathe spindle.
After Bauer and Chip had driven away
- both satisfied - Stan turned to Gus: "Whew, I'm glad that's over. I
hate sticky situations."
"Nothing really sticky," said Gus.
"Just a case of a man and a machine both throwing too much weight
around."
END