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LITTLE HOUSE PROJECT

 

July

January February March April May June July August September October November December February '12 March '12

Log     Checker Project     Parts Listing      Parts Catalog

7/1/2011- Picked up re-plated Spare Parking Light Housings, Under dash A/C face plate and vent housings. Re-assembled A/C vents and louvers into faceplate. Assembled Spare Parking light assemblies.

7/2/2011- Rear AC Vent arrives from North Dakota.  It's from a 57 Plymouth dash defroster-perfect match. Bead blasted and repainted.  Installed in housing.

7/4/2011- Cut Door Size jigs in preparation for installation of driver's side rocker panel.

7/5/2011- Back to the Checker's house in Walnut Creek. 98 degrees and just right for brazing on the floorpan. LOL.  Brazed in final pieces on driver's floor and last piece on passenger's front,  Began cutting out Driver's side rocker panel.  Surprised to find a panel over a panel on front section. Brazed in 3 tee nuts to replace missing caged nuts for front fenders.

7/6/2011- Walnut Creek-Continued removal of Driver's side rocker panel-rust damage more than expected. Removed fuel tank and took to shop for cleaning and coating.$$$ Yikes  Sprayed undercoating on repaired floor section.

7/7/2011- Walnut Creek-Finished removing rocker panel. Fabricated repair panel for backing of rocker panel. Positioned new rocker panel in preparation for brazing.  AC Compressor and brackets arrive.

7/8/2011- Finished cleaning all brackets for Air Conditioning Compressor and painted. Almost finished cleaning R4 compressor.

7/9/2011- Assembled painted A/C brackets in preparation for installation. Ordered seals and o rings for compressor rebuild.

7/10/2011- Designed and Produced nameplate for A/C controls on under-dash condensor. Finished cleaning A/C compressor (GM-R4) 

7/11/2011- Primed and Painted Compressor. Ordered bulkhead connector and compressor hose block.

7/12/2011- Walnut Creek-Long but productive day. Installed new belts. Installed Aerobus HD radiator. Installed evaporator. Installed AC Compressor and brackets. Refitted DS Rocker panel and brazed in place-complete.

7/13/2011- Picked up flushed gas tank. Painted tank and fixed sending unit. Cleaned and painted mounting Bracket.

7/14/2011- Walnut Creek-Replaced AIR Hose and heater hose to accommodate AC compressor, sanded and painted fender bolt insert on firewall, cut out trunk floor. Began cleaning and rust removal from differential and springs.

7/16/2011- Have been trying to figure out what to use for a patch for the spare tire well on the trunk floor.  Finally found a likely suspect- a garage sale wok-$1.  Fabricated two patches from wok and brazed in place.

7/17/2011- Painted patch and trunk floor

7/18/2011- Walnut Creek-Cleaned differential and axle assembly (partial0 and rear frame, springs and rear cross-member.  Picked up re-chromed hood emblems (2).Removed tailpipe.

7/19/2011- Walnut Creek-Painted differential, rear springs, frame sections and rear cross-member. Removed rear speakers, rear window defroster, rear shelf trim, rear seats in preparation for mounting rear ac evaporator. Began fabrication of evaporator housing.

7/20/2011- Continued Shroud fabrication. Installed angle iron supports and brazed in top section.

7/21/2011- Continued Shroud fabrication. Spot brazed covering to angle iron framework. Fabricated and installed end caps.

7/22/2011- Finished Rear A/C Shroud fabrication. Installed drain stubs. Fabricated access panel. Installed condensor unit.  Applied undercoating to interior and cold galvanizing compound to exterior.

7/23/2011- Bolt Cleaning-short day

7/24/2011- Final filing on evaporator shroud- ready to install

7/25/2011- Had spare tire dismounted-Thanks Paul! and packed up wheel, lower a-frame and bumper for trip to southern CA. Reordered compressor hose block and bulkhead connectors.

7/26/2011- Walnut Creek- Finished cleaning and painting rear frame. Cut out more of old trunk floor. Fit  in new trunk floor.  No brazing after dropping Oxygen regulator-damn! Installed lower radiator hose and removed PS Impact absorber in preparation for welding.

7/28/2011- Walnut Creek-Brazed in nuts for spare tire holder. Final fitting of trunk floor. Secured floor in place with sheet metal screws in preparation for TIG welding.  Weldor comes tomorrow.

7/29/2011- Walnut Creek-Had reinforcement welded on to PS Lower Control Arm. Battery support now welded to frame and trunk floor welded in place.

7/31/2011- Cleaned and painted spare tire holder, cleaned one rear bumper bracket

 

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