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LITTLE HOUSE PROJECT

 

August

January February March April May June July August September October November December February '12 March '12

Log     Checker Project     Parts Listing      Parts Catalog

8/1/2011- Walnut Creek- removed all positioning screws. Seal trunk floor seams with seam sealer. Applied seam sealer to rocker panels.  Began painting trunk with spatter finish-ran out of paint. Pinole-Obtained 1/4" plate for battery holder transition piece. Started cleaning second bumper bracket and headlight trim piece.

8/2/2011- Walnut Creek- Drilled, tapped and painted battery holder transition piece, installed battery holderFinished painting trunk interior, Began clear coat of trunk interior. Mounted spare tire bracket. Applied spatter finish to rear evaporator housing. Removed rear brake drums. Inspected brakes-all OK. Painted drum exteriors. Applied undercoating to driver's rear inner fender and underneath trunk floor. Installed PCV hose.

8/3/2011- Walnut Creek- Finished clear coat on trunk interior, undercoated PS rear inner fender. Installed fuel tank and skid plate, connected all fuel and vapor lines.

8/4/2011- Walnut Creek- Mounted rear A/C Evaporator. Cleaned all brazing points on body and primed. Pinole-Finished cleaning rear bumper brackets. Straightened mis-shaped bracket and primed.

8/5/2011- Cleaned bumper bolts, bumper adapter plates, Kick-pad bar. Painted bumper brackets, bumper adapters and bumper bolts.  Cleaned spare tie rod rend and adjusting sleeve.

8/6/2011- Cleaned remaining bolts, nuts and washers. Painted e-brake guard.

8/8/2011- Began de-rusting process on spare fan shroud-major rust. Refilled oxygen cylinder.

8/9/2011- Walnut Creek-Installed rear bumper brackets, rear A/C drain tubes, hose transition hardware through fender and threaded inserts for front and rear fenders (3 brazed).  Cut out and fitted dash hole filler. Installed choke rod and clear coated air cleaner and power brake unit.

8/10/2011- Cut out backing metal for dashboard patch. Picked up Checker parts from auction-condensors, compressor, dash panel and gauges and jump seat.

8/11/2011- Straightened bent metal on spare radiator cradle (ebay). Welded nuts on cradle, brazed dash patch to backing. Painted cradle and dash plate.

8/16/2011- Walnut Creek-Installed filler adapter on compressor and drier and pressure switch to radiator cradle. Plugged hole in rear inner fender.  Painted drain stubs in trunk floor and installed hoses and clamps between evaporator housing and stubs. Installed cardboard cabin separator to seal off trunk from interior. Clamped and spot welded dash panel patch and primed. Attempted to install remote fan for Aerobus front A/C evaporator- wrong dash configuration... grumble grumble. Will use later model evaporator unit with integral fan. Made paper pattern for compressor support bracket. Installed patch in rear inner fender. Removed emergency brake control-broken pawl

8/17/2011- Cleaned and repaired emergency brake control, painted

8/18/2011- Pinole- Fabricated adapter bracket from steel plate-primed

Walnut Creek- Installed adapter bracket to A/C compressor mount. Filled imperfections on dash with body filler, filled with spot putty. Painted with wrinkle finish. Brazed in final patch to driver's floor and undercoated. Undercoated inner fender patch from Tuesday. Cleaned rust from kick panel area and primed. Installed emergency brake control Cleaned dimmer switch.

8/21/2011- Touched up Evaporator Vent highlights.`

8/22/2011- Walnut Creek- Install under-dash evaporator unit.  Cut hose openings in firewall and floor. Repositioned gas pedal. Undercoated firewall and floor patch. Installed AC hose tees. Trimmed adapter plate bolt. Sanded dash patch and re-puttied.

8/23/2011- Walnut Creek- Re-puttied dash imperfections one last time, sanded and painted.  Mounted under seat heater to floor-waiting for rubber seals. Repaired door pillar wiring harness. Removed remaining exhaust pipes.  Had muffler shop fabricate new pipes.

8/25/2011- Walnut Creek-more sanding on dash patch, installed exhaust system-new header pipe,2 new extension pipes, new muffler and refurbished tailpipe. Split front inner and outer fenders. Made pattern for rear shelf cover. Made clearance  opening in inner fender to clear battery holder.  Removed old battery holder from inner fender.

8/26/2011- Cleaned spare tie rod ends and idler arm. Dis-assembled spare under-seat heater.

8/27/2011- Cleaned and sanded PS Inner Fender

8/29/2011- Walnut Creek-Opening for battery holder wouldn't work correctly-rework.  Cut out old adapter and fabricated new and improved version. Mounted inner fender on car temporarily.  Measured and fabricated back seat shelf-masonite. Cleaned fender bolts and sanded and cleaned driver's side inner fender.

8/30/2011- Walnut Creek- Hung DS Inner fender, 2 front fenders, hood and rear fenders. Placed masonite shelf trim piece. Sanded Inner fender.

 

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